Performance in CO2 welding process mig welder PROMIG-500SYN Dpulse
- Model
- PROMIG-500SYN Dpulse
Item specifics
- Rated Input Voltage
- 3PH ~ 400V +15%
- MAX.Load Power Capacity
- 24.08KVA
- Output Property
- CV
- Max Open Circuit Voltage
- 70V~80V
- Effiency
- 85%
- Wire-feed Mechanism
- 4 Rollers
- Wire Feed Speed Range
- 0-25m/min
- Warranty
- 1 year warranty
- Dimension
- 960x420x1400mm
- Weight
- 96kg
Review
Description
DETAILS
High Speed Pulse MIG Welding
PROMIG 500SYN DPulse
Synergy Control
Improved Operation Process & Controls
High Speed Pulse (HSP)
High-Speed Double Pulse (HDP)
High-Speed Spray Arc (HSA)
Micro Double Process (MDP)
Ultra Low Spatter (ULS)
Hybrid Pulse Control (HPC)
High Speed Spot (HSS)
HSP - High Speed Pulse
-Specifically designed for demanding workshop use,the deposition rate can increase 25~48 % for various materials, whether used in manufacturing thick materials or sheet metal.
-The High-Speed Pulse(HSP) process enables you to save time, money, and energy compared to traditional pulse welding. This process is ready to raise pulse welding to a whole new level!
-In general, One pulse melt one droplet, but we increase the submission of these droplets by TOPWELL’ s New High-Speed pulse process.The transition will be faster, narrower HAZ zone and deeper penetration!
Get better welding seam
Less heat input, less spatters, less rework.
Get higher welding strength
Deeper penetration, no undercut defects, higher strength.
HPC - Hybrid Pulse Control
The key is synergetic waveform controlled welding process control variants applied in MIG welding which are Pulse(spray arc) and short-circuit transfer types in one duty cycle. It delivers exceptional directional stability, deep penetration and free-spatters.
HPC Vertical-up Welding Process
HDP - High-speed Double Pulse
HDP is the High-Speed Double Pulse. The high and low pulse phases of the double pulse work with the High Speed Pulse process, the deposition rate is increased by up to 30%, the welding productivity is significantly improved than a standard double pulse. The professional welding curve for excellent control of heating and cooling phases, ensures precise energy input, low spatter, low distortion and a beautiful TIG-like welding appearance. HDP is particularly suitable for medium to thick-walled welding, especially for Aluminum and Steel applications.
HSA - High Speed Spray Arc
The perfect combination of a highly concentrated and extremely stable arc with high density. HSA delivers deeper penetration, narrower heating zone, allows smaller opening angles for multi-layer welding, significantly improves the welding speed up to 30% faster than conventional MIG-MAG welding. It makes welding more efficient and more economical.
MDP - Micro Double Process
MDP is Micro Double Process, ultra-precise on the synergy Pulse wave-form controlled process-control, freely adjust the weld seam chevrons from coarse to fine. The key is that when the high and low pulses alternate, there is no droplet formation in the low pulse phase. The advantage of MDP are precise energy input, low distortion, perfect TIG-like welding appearance easily produced by anyone, and the welding productivity can up to twice as quick as the conventional TIG. MDP is particularly suitable for thin to medium-walled (1-8mm) Aluminum, Steel, and CrNi applications, like frames, tables, beds, and furniture structures.
ULS - Ultra Low Spatters
The ULS process is a modified short-arc transfer arc, it controls the volatility during the change of state between short and arc to control the amount and size of the spatter generated. Even in CO2 and MAG welding, it can minimize the spatters, which means less rework, fewer rejects, less cleaning required and savings on wearing parts.
HSS - High Speed Spot Technology
HSS is the high speed spot welding, which is perfectly combining the welding process, arc physics, high dynamic power response and powerful motor control technology, short in arc ignition time and arc ending time, a welding spool can be formed swiftly. A spot welding cycle is quickly completed, cycle over and over, by adjusting the time gap with the robot to get the fish scale you wish, weld seam is clear and beautiful.
Tack welding: by robot
Widely applied on the thin (≤2mm thickness) pipes or frame/structure welding jobs.
HSS - High Speed Spot Technology
HSS is the high speed spot welding, which is perfectly combining the welding process, arc physics, high dynamic power response and powerful motor control technology, short in arc ignition time and arc ending time, a welding spool can be formed swiftly. A spot welding cycle is quickly completed, cycle over and over, by adjusting the time gap with the robot to get the fish scale you wish, weld seam is clear and beautiful.
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Robot Welding Requirement
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Synergy Control | ● |
Pulse MIG | ● |
HSP | ● |
HDP | ● |
HSA | ๐ |
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MDP
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●
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ULS
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๐
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HPC
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๐
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HSS
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๐
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●Standard ๐ Optional
Simple Operation
3 Steps to achieve weld perfection
1. Select operation mode
2. Select Job-list No.
3. Adjust welding current
(always the perfect setting by the synergic function using the material thickness)
Synergy Control With Job-list
The Job-lists display is easily and intuitively controlled through its graphical user interface.We assembled the perfect welding curve in every Job-No. for highly efficient multi-process welding of carbon steels and stainless steel and aluminum alloys. Operation is easier than ever before.
Improved Operation Process & Controls
Arc Length control
With the arc length control, no matter the changing distance between the torch and the workpiece, or the welding voltage, the arc length is kept constant, and the seam quality and appearance remain unchanged.
Dynamic control
The arc can easily be adjusted depending on the workpiece and positions as well as to the individual preferences of the welder through Dynamic Control. Changing the arc to soft or hard or anywhere in between, increases the reliability for a good root formation and side fusion even with a non-ideal position of the torch.
Improved Operation Process & Controls
HSS is the high speed spot welding, which is perfectly combining the welding process, arc physics, high dynamic power response and powerful motor control technology, short in arc ignition time and arc ending time, a welding spool can be formed swiftly. A spot welding cycle is quickly completed, cycle over and over, by adjusting the time gap with the robot to get the fish scale you wish, weld seam is clear and beautiful.
VIDEO
SPECIFICATIONS
Machines
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Product Name
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ProMIG-500SYN DPulse
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Machines Processes
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SMAW GMAW FCAW GMAW-P GMAW-HDP GMAW-HSP |
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Wire Feeder
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4-Rollers
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Product Weights & Dimensions
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Dimensions(L*W*H)：Machine
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950x460x1080 mm
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Dimensions(L*W*H)：Wire feeder
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710x350x500 mm
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Net Weight : Machine | 66.5KG |
Net Weight : Wire feeder | 15KG |
Basic Specification
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Mains voltage(V)
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3PH~400V±15%（50/60Hz）
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Max.Load Power Capacity
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25.18KVA
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Rated Duty cycle at 40℃(105℉): 60%
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500A/39V |
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Rated Duty cycle at 40℃(105℉): 100%
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400A/31.5V |
Open Circuit Voltage | 70V~80V |
Power Factor | 0.87 |
Efficiency | 89% |
Wire feed unit | 4 rollers |
Wire feed speed rang | ~25m/min |
Wire Spool Capacity | 300mm(15kg) |
Wires φ (mm): Fe | 0.8~1.6mm |
Wires φ (mm): Alu | 1.0~1.6mm |
Wires φ (mm): Flux-cored | 0.8~1.6mm |
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