PROWAVE a technical platform of Advanced process welder
- Model
- PROWAVE
Review
Description
DETAILS
PROWAVE SERIES
A technical platform of Advanced process welder
Short Arc (refined dip transfer)
Pulse Arc
HSP (high speed pulse)
HSA (high speed spray arc)
UCA (ultra concentrated arc)
HPC (hybrid pulse control)
MDP (micro double process)
ULS (ultra low spatter)
Friendly I/O Interface
Everything at a glance:
simply understand the operation logic even new to this system
• Status indicator: touch to check details or quick change
• Main parameters: slip to adjust immediately even wear gloves
Direct to
parameters
settings easily and quickly
Flexible control mothods
You can regulate the machine everywhere ----- at the power source, at ....
Ultra-long Distance Welding with Precise and Stable Arc Control
Reliable and Durable Intermediate Cable Kit
The Intermediate cable kit (7 Pins only) connecting the main machine and the wire feeder is wrapped in thick rubber, which not only meets the needs for efficient communication, allowing for more precise control, but also helps reduce the occurrence of malfunctions.
Reliable and Durable Intermediate Cable Kit
Regardless of working distance and long cable loop (up to 30 meters), the Prowave series maintains its high stability and performance thanks to the intelligent compensation function.
Ready for Intelligent Fabrication
MES and WeldNET Accessible
Prowave series is equipped with active user management and assigned NFC keys to set protection and permissions for parameter adjustment. It can also choose to connect to the MES system, which is more suitable for modern production data management.
By connecting to Topwell WeldNET, you can pre-control the parameters, monitoring the process at real time, and trace the quality, thanks to the equipment, production, and process management modules. Meanwhile, your productivity and quality are boosted with analytic and statistical tools. It unleashes the potential of your future welding production.
Robot Welding Accessible
Robot interfaces are inserted via digital port (EtherNetlP, DeviceNet, CAN, CANOPEN, RJ485,etc.) with built-in communication protocols. No additional external communication modules are needed.
Better Aluminum Welding Process
The Prowave series is an upgraded model and machine that is compatible with more advanced pulse processes. Can provide a higher peak current and a larger current defference that is more suitable for aluminum alloy welding, easily triggering a stable arc and cleaning oxides, while generating enough heat to melt the metal and obtain high-quality welds.
Premium push-pull gun
Using the most durable motor and drive design, and installing the wire drawing motor close to the welding position, the wire feeding is smoother and less likely to get blocked, especially in aluminum welding conditions, which improves wire feeding performance and arc stability.
Equipped with LCD screen display and function keys, it can communicate with the power machine to adjust welding procedures and parameters.
Communication between the digital welding torch and machine enables enhanced the synergy welding, as the wire speed increases/decreases, the MIG parameters increase/decrease to match the appropriate power required.
The precise control of pulse period ensures the stable process of droplet transition, with only one drop of metal shooting out from the tip of the welding wire within a pulse period. Therefore, it will not generate a large amount of spatters, even under high current, reducing cleaning work and improving the appearance of the weld.
The powerful data accumulation has shaped the perfect pulse waveform of Prowave series, with multiple welding parameters working together. As the wire speed increases/decreases, the pulse or MIG parameters will also increase/decrease to match the appropriate power required to achieve a more perfect welding curve.
Refined Dip Transfer
• Highly efficient dip transfer arc with refined waveform;
• Suppress the spatter during short-circuit transition;
• Create high-quality seams with increased deposition rate;
• Spatter can be reduced by 20% when welding with CO2;
The extension self-adjusting function maintains the stability of the same short arc length, enabling constant and regular short circuits, despite the change in the welding torch position, changing sheet thicknesses, or material misalignment.
Benefiting from the wire feed control, the penetration stays stable and constant even in spite of the extension fluctuations.
Advanced Technologies for Higher Efficiency
HSP (High Speed Pulse) - Ultra High Deposition Rate
Compared to a standard pulse process, the HSP extends its transition to a virtually flowing material transition to the work pieces, which boosts deposition rates by 35% while ensuring smooth, spatter-free seams. It users to save time, money, and resource as no reworks are required.
Get better welding seam
Less heat input, less spatters, less rework.
Get higher welding strength
Deeper penetration, no undercut defects, higher strength.
HSA (High Speed Spray Arc) - Superior Directional Property
With a highly concentrated and extremely stable arc in high density, the HSA process delivers spatter-free weld seems, deeper penetration and narrower heating affected zones. It is also possible to weld at small opening angles with the high directional property. Its welding speed is more than 30% faster than conventional MIG or MAG welding.
Smaller opening angle
Deeper penetration
More material saving
Higher welding efficiency
HPC (Hybrid Pulse Control) - Excellent in All-position Welding
The specialty of HPC-Vertical Up lies in two processes: one is to heat up the material with high energy, and another is to steeply lower the heat to contribute to the well-formation of seams within a short time.
It ensures a reliable penetration, precisely sized weld fillings, and a near-optimal throat thickness and is faster and easier than the conventional "X-Mas tree".
MDP (Micro Double Process) - TIG alike Results and Faster
With MDP, weld seam can be improved from coarse to fine. The key is that there is no droplet formation in the low pulse phase when the high and low pulses switches. Thanks to the precise energy input, MDP can deliver perfect TIG-like welding appearance but is twice faster than TIG. MDP is particularly suitable for thin to medium-walled (1-8mm) Aluminum, Steel, and Cr-Ni applications, like frames, tables, beds, and furniture structures.
ULS (Ultra Low Spatters) - Stable and High Efficiency
The ULS process is a modified short-arc transfer arc with perfect waveform setting that greatly reduces spatter generation. In the pinch phrase, there is a special current interruption, the energy is extracted under the program setting, avoiding the explosion caused by the large current, and the surface tension of the molten pool warms the generated droplets. Even in CO2 and MAG welding, it can minimize the spatters, which means less rework, fewer rejects, less cleaning required and savings on wearing parts.
VIDEO
SPECIFICATIONS
Product Name |
PROWAVE-250C |
PROWAVE-360C |
PROWAVE-350i |
PROWAVE-500i |
PROWAVE-650i |
Mains voltage(V)
|
1PH~230V/3PH~400V
/3PH~230/400V
|
3PH~400V±15%（50/60Hz） |
3PH~400V±15%（50/60Hz）
|
3PH~400V±15%（50/60Hz）
|
3PH~400V±15%（50/60Hz）
|
Max.Load Power Capacity
|
11.72KVA |
14.88KVA |
18.1KVA
|
25.83KVA
|
30.1KVA |
Output Range
|
20A/15V ~250A/26.5V |
20A/15V~360A/32V |
MIG: 30A/15.5V~350A/31.5V |
MIG: 30A/15.5V~500A/39V |
MIG: 30A/15.5V~650A/44V |
Rated Duty cycle at 40℃ (105℉): 60%
|
250A/26.5V |
360A/32V |
MIG: 350A/31.5V |
MIG: 500A/39V |
MIG: 650A/44V |
100% |
200A/24V
|
250A/26.5V |
MIG: 250A/26.5V |
MIG: 400A/31.5V |
MIG: 500A/39V |
Open Circuit Voltage
|
70V~80V |
70V~80V |
70V~80V
|
70V~80V
|
70V~80V
|
Power Factor |
0.8 |
0.87 |
0.87 |
0.87 |
0.87 |
Efficiency |
80% |
89% |
89% |
89% |
89% |
Wire feed unit |
4 rollers |
4 rollers |
4 rollers |
4 rollers
|
4 rollers
|
Wire feed speed range |
0-25m/min |
0~25m/min |
0~25m/min |
0~25m/min |
0~25m/min |
Wire SpoolCapacity
|
300mm (15kg) |
300mm (15kg) |
300mm(15~20kg) |
300mm(15~20kg)
|
300mm(15~20kg)
|
Wires φ (mm): Fe
|
0.8~1.2mm |
0.8~1.2mm |
0.8~1.2mm |
0.8~1.6mm |
0.8~1.6mm |
Alu |
0.8~1.2mm |
0.8~1.2mm |
1.0~1.2mm
|
1.0~1.2mm |
1.0~1.2mm |
Flux-cored |
0.8~1.2mm |
0.8~1.2mm |
1.0~1.2mm |
1.0~1.6mm |
1.0~2.0mm |
Dimension (L x W x H): Machine
|
760x300x880mm |
760x300x880mm |
760 x 300 x 780mm |
760 x 300 x 880 mm |
760 x 300 x 1030 mm |
Wire feeder |
/ |
/ |
650 x 250 x 460 mm |
650 x 250 x 460 mm |
650 x 250 x 460 mm |
Net Weight : Machine |
52kg |
63kg |
63kg |
66.5kg |
76kg |
Wire feeder |
/ |
/ |
15kg |
15kg |
15kg |
YOU MAY ALSO NEED
Push-Pull Gun
Remote Control
Welding Jacket
Preminum welding helmet
