STEELMATE PRO 500 comprised of a variety of advanced welding processes heavy duty mig welders
- Model
- STEELMATE PRO 500
Item specifics
- Mains voltage(V)
- 3PH~400V±15%（50/60Hz）
- Max.Load Power Capacity
- 25.18KVA
- Output Range
- 30A/15.5V~500A/39V
- Rated Duty cycle at 40℃(105℉): 60%
- 500A/39V
Review
Description
DETAILS
STEELMATE PRO SERIES
Quick Specs
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Steelmate po Series
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Steelmate pro 500 |
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Input Voltage
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3PH ~ 400V ±15% |
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Rated Output(40℃) 60% |
500A/39V |
Cooling system | Air-cooled Water-cooled (optional) |
Equipment
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Welding process package
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HSP (High Speed Pulse)
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●
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HSA (High-Speed Spray Arc) | ● |
ULS (Ultra Low Spatter) | ○ |
HPC (Hybrid Pulse Control) | ○ |
MDP (Micro Double Process) | ○ |
HSS (High Speed Spot) | ○ |
Operational Method | |
At the remote control | ○ |
At the torch | ○ |
● Standard ○Optional
Simple operation
• 3 Steps To Achieve Weld Perfection
① Select operation mode.
② Select Job-list No. (Welding process)
③ Adjust welding current.
(always the perfect setting by the synergic function using the material thickness)
• Various welding processes available
STEELMATE PRO 500 is comprised of a variety of advanced welding processes with built-in perfect welding curves , to present excellent welding results with different shielding gases and on different metal materials with a JOBs-list. At the same time, it makes parameterization and operation much easier.
MORE FLEXIBLE CONTROL
The portable wire feeder is equipped with a full-featured remote control, which allows all parameters to be set at hand, making operation more convenient and fast.
● Full-function settings, from gas regulation to wire feed speed regulation, are not limited to simple current and voltage settings;
● The JOB function can be called directly on the remote control, which is more collaborative;
● Can lock the panel to prevent accidental touch;
● The remote control can be quickly disassembled, so can take it anytime, anywhere to adjust the control.
More Productivity
Steelmate series set itself apart by its highly focused and incredibly stable arc combined with an high energy density that stands head and shoulders above any other comparable process. The increased arc pressure that fows into the Steelmate weld pool adds a signifcant speed boost to MIG-MAG welding across the entire power range, making it faster, much easier to control; and allowing smaller opening angles for narrow gap welding helps conserve both valuable time and precious material.
• HSP: The deposition rate can increase as much as 35% for M.S. by comparing with normal MAG process.
• HSA: Excellent for narrow gap welding of thick boards. The minimum angels can be opened as small as 30 degrees. In multi-layer and multi-pass welding, the number of welding layers is greatly reduced, which means productivity greatly improved and the amount of material costs are greatly saved.
Improved Operation Process & Controls
• Arc Length control
With the arc length control, no matter the changing distance between the torch and the workpiece, or the welding voltage, the arc length is kept constant, and the seam quality and appearance remain unchanged.
• Dynamic control
The arc can easily be adjusted depending on the workpiece and positions as well as to the individual preferences of the welder through Dynamic Control. Changing the arc to soft or hard or anywhere in between, increases the reliability for a good root formation and side fusion even with a non-ideal position of the torch.
• Initial Arc control & Burn Back control
Initial Arc control is used to improve the success rate of arc ignition and form a smaller molten ball. Burn Back Control enhances the function of eliminating molten ball, making the secondary arc initial easier.
Long distancewelding work
Ultra-Long cable loop compensation function
Intelligent compensation makes welding more stable, especially suitable for oversized workpiece welding occasions.
Separated Wire Feeder & Remote Control, Robotic Ready
Robotic with advanced MIG process package, achieve ultra-high efficient welding with perfect welding performance.Optional package for robot interface by Analog connectors or Digital ports including EtherNetlP, DeviceNet, CAN, CANOPEN, RJ485 etc.
HSP - High Speed Pulse
-Specifically designed for demanding workshop use,the deposition rate can increase 25~48 % for various materials, whether used in manufacturing thick materials or sheet metal.
-The High-Speed Pulse(HSP) process enables you to save time, money, and energy compared to traditional pulse welding. This process is ready to raise pulse welding to a whole new level!
-In general, One pulse melt one droplet, but we increase the submission of these droplets by TOPWELL’ s New High-Speed pulse process.The transition will be faster, narrower HAZ zone and deeper penetration!
Get better welding seam
Less heat input, less spatters, less rework.
Get higher welding strength
Deeper penetration, no undercut defects, higher strength.
MDP - Micro Double Process
MDP is Micro Double Process, ultra-precise on the synergy Pulse wave-form controlled process-control, freely adjust the weld seam chevrons from coarse to fine. The key is that when the high and low pulses alternate, there is no droplet formation in the low pulse phase. The advantage of MDP are precise energy input, low distortion, perfect TIG-like welding appearance easily produced by anyone, and the welding productivity can up to twice as quick as the conventional TIG. MDP is particularly suitable for thin to medium-walled (1-8mm) Aluminum, Steel, and CrNi applications, like frames, tables, beds, and furniture structures.
HSA - High Speed Spray Arc
The perfect combination of a highly concentrated and extremely stable arc with high density. HSA delivers deeper penetration, narrower heating zone, allows smaller opening angles for multi-layer welding, significantly improves the welding speed up to 30% faster than conventional MIG-MAG welding. It makes welding more efficient and more economical.
Smaller opening angle
Deeper penetration
More material saving
Higher welding efficiency
ULS - Ultra Low Spatters
The ULS process is a modified short-arc transfer arc, it controls the volatility during the change of state between short and arc to control the amount and size of the spatter generated. Even in CO2 and MAG welding, it can minimize the spatters, which means less rework, fewer rejects, less cleaning required and savings on wearing parts.
HPC - Hybrid Pulse Control
The key is synergetic waveform controlled welding process control variants applied in MIG welding which are Pulse(spray arc) and short-circuit transfer types in one duty cycle. It delivers exceptional directional stability, deep penetration and free-spatters.
HPC Vertical-up Welding Process
HSS - High Speed Spot Technology
HSS is the high speed spot welding, which is perfectly combining the welding process, arc physics, high dynamic power response and powerful motor control technology, short in arc ignition time and arc ending time, a welding spool can be formed swiftly. A spot welding cycle is quickly completed, cycle over and over, by adjusting the time gap with the robot to get the fish scale you wish, weld seam is clear and beautiful.
Tack welding: by robot
Widely applied on the thin (≤2mm thickness) pipes or frame/structure welding jobs.
VIDEO
SPECIFICATIONS
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Product Name
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STEELMATE PRO350 | STEELMATE PRO500 |
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Mains voltage(V) |
3PH~400V±15%（50/60Hz） | 3PH~400V±15%（50/60Hz） |
|
Max.Load Power Capacity |
18.1KVA | 25.83KVA |
Output Range | MIG: 30A/15.5V~350A/31.5V | MIG: 30A/15.5V~500A/39V |
Rated Duty cycle at 40℃ (105℉): 60% | MIG: 350A/31.5V | MIG: 500A/39V |
100% | MIG: 250A/26.5V | MIG: 400A/31.5V |
Open Circuit Voltage | 70V~80V | 70V~80V |
Power Factor | 0.87 | 0.87 |
Efficiency | 89% | 89% |
Wire feed unit | 4 rollers | 4 rollers |
Wire feed speed range | 0~25m/min | 0~25m/min |
Wire SpoolCapacity | 300mm(15~20kg) | 300mm(15~20kg) |
Wires φ (mm): Fe | 0.8~1.2mm | 0.8~1.6mm |
Alu | 1.0~1.2mm | 1.0~1.2mm |
Flux-cored | 1.0~1.2mm | 1.0~1.6mm |
Dimension (L x W x H): Machine | 655 x 300 x 620 mm | 655 x 300 x 620 mm |
Wire feeder | 500 x 210 x 400 mm | 500 x 210 x 400 mm |
Net Weight : Machine | 45kg | 50kg |
Wire feeder | 12kg | 12kg |
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